An application from our portfolio that brings performance, quality, maintenance and consumption of a production line into a single view. Available on desktop, tablet and phone, for one or several sites.
Daily, weekly and monthly indicators of production, quality and maintenance are shown on dashboards tailored to the user's role. The operator sees the line status, the shift leader downtime and performance, and management the trends by period.
The application collects signals and events from the line via PLCs, OPC servers or sensors and links them to production orders, shifts and products. Manual entry remains possible where automatic acquisition is not available.
The CMMS module keeps records of equipment, planned interventions and maintenance history. SMS and email reminders reach the responsible people before the due date, and completed work is logged against the machine it concerns.
Every produced piece carries its parameters, quality control results and a link to the material. Traceability and consumption analysis make it possible to compare periods, lines and products without manually joining spreadsheets.
The eight functional areas of the system and what each one brings to the user on the shop floor.
A combined view of performance, quality and maintenance by day, week and month, with real-time line status.
Records of units with production parameters, viewable by time, product identifier and selected values.
Automatic logging of unplanned stoppages, reason, duration and frequency, grouped by cause and line section, with notifications to those responsible.
Time series of signals such as temperature, speed, tension or thickness, with comparison and deviation analysis for process engineers.
Accepted products versus scrap, linked to production records and measurements of quantity, weight or length.
Equipment, planned interventions, intervention history and automatic reminders; predictive maintenance as a separate step based on validated data.
The link between the identity of a product or material and the production records and events that affected it.
Monitoring and analysis of energy and material consumption by period, line or product, based on the measurements available in the plant.
Technologies and integrations: Web and desktop interface · Microsoft SQL Server · OPC · PLC integration (Siemens, Allen-Bradley, Omron) · SMS and email notifications · ERP/MES data exchange
No. The system connects to existing PLCs and SCADA systems via OPC or direct interfaces. The required data points and access method are defined after reviewing the equipment.
Yes. Data from several lines or plants can be shown on shared dashboards, with access rights by user role and location.
Describe your lines, the existing automation and the data you want to monitor.
